Our Simplified Patch Creation Process
At PatchPanel, we take the creation of your perfect morale patch very seriously, but with just a pinch of humor to keep things interesting.
Where Dreams Become Patches
It all starts with Ideation, where your wildest patch dreams come to life. Think of it as a brainstorming session on steroids, where no idea is too crazy – well, almost none.
Turning Concepts into Masterpieces
Next, we move to Design, where our talented artists take your concepts and turn them into stunning digital masterpieces. Once you’re happy (and we’ve added just the right amount of pizzazz), it’s on to the next stage.
Prototype Perfection
This is where we create a prototype of your patch, making sure it's as cool and durable as your expectations.
Crafting with Precision
With your thumbs-up, we then proceed to Production, where our expert team works their magic to produce your patches with precision and care.
From Us to Your Door
Finally, we come to Shipping, where we package your patches with the utmost care and send them off to you faster than you can say "morale boost."
Unmatched Visibility and Durability in Every Material
At the heart of our process lies a commitment to quality and functionality. Our range of materials is meticulously selected to meet the diverse needs of our clients, ensuring optimal performance in various environments. Whether you require high visibility, stealth, or durability, we have the perfect solution for you. Here's a closer look at the innovative materials that make our products stand out:
Our basic IR material is a high gloss black under normal daylight, and will reflect both Infrared, and all visible light spectrums (like headlights and flashlights). This material is similar to that used on colour matched graphics on law enforcement vehicles where the graphic does not appear until a light is pointed at it.
Pro IR is a must when conspicuity is required. With a matte black finish, the material offers no reflection unless viewed under illuminated Infrared. It will not reflect from light sources like headlights or flashlights
Our extremely potent glow in the dark material can glow for up to 10 hours on a 10 minute charge in sunlight. This material appears white when not glowing, or in daylight, and appears green when glowing in the dark. This material can be used as your base material, or as a fine line around the text on some patch models.
Our prismatic reflective materials meet stringent standards required by both land and marine transportation industries. With very minimal light, colours appear clearly, and vibrantly at long distances, much like the reflectors on emergency vehicles, and road signs. This material will also reflect infrared light spectrums, commonly used in aerial imaging systems. This is the best choice to keep you safe where visibility is of the upmost importance.
Our flat materials do not reflect any light of any form, and offer a great look where uniform standards require specific colours to be used, or you just don’t want to add any additional visibility.
Fabric patterns are the coloured top layer of the patch, this is what appears as the background around the text. These patterns are made from Genuine Cordura fabrics (when available) and are rugged enough to withstand daily operational use. All patches are placed randomly on large material sheets, and as a result, every single patch will have a unique portion of the selected pattern. We do our best to audit this process, and make sure the selected pattern is represented by at least 2-3 of it’s main colours. Please understand that due to the volume of patches we produce on a daily basis, we are not able to accept requests for specific pattern placement.
Laser Cut flags will be cut to match the selected fabric option on your patch, with the negative space showing your selected base material. This allows a uniform colour match on all elements of your custom patch. This is also the best way to maintain an ID Panel that is IR ONLY, as the HiVis flag variants will emit visible reflection.
Visualbility and Durability
Materials Make The Difference
Our meticulous process guarantees every patch is crafted to perfection. We start with the best materials, employ cutting-edge techniques, and conduct rigorous quality checks to ensure unparalleled visibility and durability. From our innovative infrared and glow-in-the-dark options to custom fabric patterns, every detail is designed to meet your exact specifications with precision and excellence.
- Enhanced Visibility
- High gloss and matte black infrared materials ensure you stay visible in both daylight and illuminated infrared conditions.
- Superior Durability
- Genuine Cordura fabrics provide rugged durability, perfect for daily operational use.
- Long-Lasting Glow
- Our glow-in-the-dark materials shine for up to 10 hours on a short 10-minute sunlight charge, offering reliable nighttime visibility.
- High Reflectivity
- Prismatic reflective materials ensure vibrant and clear visibility at long distances, meeting stringent industry standards.
- Customization Flexibility
- Laser cut precision allows for tailored designs that match your exact specifications and aesthetic preferences.
- Consistent Quality
- Rigorous quality checks guarantee that each patch meets the highest standards of performance and reliability.
- Unique Design
- Custom fabric patterns make each patch unique, ensuring your design stands out with a personalized touch.
- Safety Compliance
- Our materials meet and exceed industry standards for safety and visibility, providing peace of mind in critical situations.